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MBBR
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K1 K3 K5 MBBR Filter Media for RAS System
MBBR Media Of Different Products
| MBBR04 | MBBR19 | MBBR37 | MBBR64 |
| Size:Φ11*7mm | Size:Φ25*12mm | Size:Φ25*4mm | Size:Φ25*4mm |
| Hole Numbers:04 | Hole Numbers:19 | Hole Numbers:37 | Hole Numbers:64 |
| Weight:125Kg/CBM | Weight:95KG/CBM | Weight:110Kg/CBM | Weight:125Kg/CBM |
| Surface Area:>900m2/m3 | Surface Area:>650m2/m3 | Surface rea:>800m2/m3 | Surface Area:>1200m2/m3 |
Comparison Of Product Parameters
| Item No. | Size | Surface Area | Rooms |
| MBBR04 | 11mm*7mm | >900m2/m3 | 4 rooms |
| MBBR05 | 11mm*7mm | >1000m2/m3 | 5 rooms |
| MBBR06 | 16mm*10mm | >800m2/m3 | 6 rooms |
| MBBR08 | 10mm*5mm | >3500m2/m3 | 8 rooms |
| MBBR19 | 25mm*12mm | >650m2/m3 | 19 rooms |
| MBBR37 | 25mm*12mm | >800m2/m3 | 37rooms |
| MBBR40 | 15mm*15mm | >900m2/m3 | 40 rooms |
| MBBR61 | 25mm*4mm | >1250m2/m3 | 61 rooms |
| MBBR64 | 25mm*4mm | >1200m2/m3 | 64 rooms |
Quality Materials for Safe and Durable MBBR Media
Why Choose Juntai MBBR?
1. Unparalleled Treatment Efficiency
High Surface Area Media: Patented biofilm carriers with 1,200 m²/m³ specific surface area, ensuring optimal microbial growth.
Robust Biomass Retention: Maintains 8-12 g/L biomass concentration for consistent treatment performance.
Adaptive Design: Handles variable loads with ease, achieving 95%+ removal of BOD, COD, and nitrogen.
2. Advanced Material Engineering
Durable Media: High-density polyethylene (HDPE) carriers resistant to UV, chemicals, and abrasion.
Anti-Fouling Coating: Reduces biofilm overgrowth by 50%, extending media lifespan to 15+ years.
Eco-Friendly: 100% recyclable materials align with sustainable development goals.
3. Smart Operation & Monitoring
Real-Time Sensors: Integrated DO, pH, and ORP sensors for continuous process optimization.
IoT Connectivity: Enables remote monitoring and predictive maintenance for maximum uptime.
Automated Controls: AI-driven aeration and mixing adjustments for energy-efficient operation.
Application
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Food & Beverage Wastewater Treatment
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Dairy & Cheese Industry Wastewater Treatment
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Chemical Industry Wastewater Treatment
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Textile Industry Wastewater Treatment
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Municipal Wastewater Treatment
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Recirculating Aquaculture System
Product Features
Manufacturing the ideal MBBR Biofilm Carrier
Achieving the ideal MBBR media involves a combination of precision design, high-quality machinery, and careful control of production processes. Every step, from material selection to cooling, contributes to the final performance and durability of the biofilm carrier.
Precision Machinery and Cooling Control
A well-equipped production facility is essential for creating perfect MBBR media. The cooling system must be carefully controlled to ensure the material maintains its shape after exiting the mold, preventing any deformation that could compromise its functionality.
Optimal Design for Shape Retention
The design of the media should be robust enough to maintain its integrity throughout its operational life, even under the stresses of aeration and water flow. Proper design is crucial for long-lasting performance.
Material Strength and Durability
The biofilm carrier must be durable enough to withstand frequent use without breaking. A strong media will endure continuous aeration and remain intact, ensuring consistent filtration performance over time.
Use of Virgin HDPE
Only 100% virgin HDPE should be used in production, free of fillers or recycled materials. Using inferior materials may lower costs initially, but the result will be a fragile product prone to cracking, significantly reducing the lifespan and efficiency of the MBBR system.
Non-Toxic and Safe Materials
For applications involving drinking water, aquaculture, or fish farming, the materials must be non-toxic and free of harmful substances like phthalates and carcinogens. This ensures that the biofilm carrier will not contaminate the water or harm aquatic life.
Advanced Cooling and Cutting Systems
A cooling system longer than 12 meters is required to maintain consistent shape and quality across all biofilm carriers. Additionally, a high-speed cutting system is essential for achieving flat, uniform surfaces on the media, which enhances the efficiency of biofilm growth and overall system performance.
