Modular Tube Settler Design: How JUNTAI Achieves Flexible Expansion from 20㎡ to 2000㎡?

The Limitations of Traditional Sedimentation Tanks

Concrete-based rectangular sedimentation tanks face three critical challenges:

1. Rigid Capacity – Difficult to adapt to fluctuating wastewater volumes (e.g., seasonal industrial production).

2. Long Construction Cycles – 3-6 months for civil works, delaying project timelines.

3. High Retrofitting Costs – Expanding capacity requires demolishing existing structures.

JUNTAI’s modular Tube Settlers break these constraints through innovative engineering.

3 Core Innovations in JUNTAI Modular Design

1. Standardized PP Modules (1m×1m Units)

• Quick Assembly: Bolt-connected units reduce on-site installation time by 60% (vs. welded systems).

• Customizable Layouts: Stack horizontally or vertically to match available space.

• Material Advantage: Corrosion-resistant polypropylene (PP) with 15-year lifespan.

2. Scalable Flow Rate Control

• 20-2000㎡ Coverage: Start with a 20㎡ pilot system, expand seamlessly via modular additions.

• Flow Distribution Tech: Patented inlet baffles ensure even water distribution (±5% deviation).

3. Zero Civil Engineering Required

• Lightweight Structure: 8kg/㎡ (vs. concrete’s 300kg/㎡), ideal for rooftop or indoor retrofits.

• Pre-assembled Skid Units: Plug-and-play deployment in 72 hours (case: Philippines seafood processing plant).

Case Study: Rapid Expansion for a Malaysian Palm Oil Factory

Original Issue:

• Peak season wastewater surged from 500m³/day to 1500m³/day.

• Existing concrete tank occupied 80% of available space.

JUNTAI Solution:

1. Phase 1: Installed 50㎡ modular settlers (2-week delivery).

2. Phase 2: Added 100㎡ modules during expansion.
   Results:
   ✅ 40% footprint reduction (vs. traditional tanks).
   ✅ TSS removal stabilized at 90-92%.
   ✅ ROI achieved in 14 months via reduced downtime.

Why Global Clients Choose JUNTAI?

• Certifications: NSF/ANSI 61, ISO 14001 compliant.

• Global Support: 12 regional warehouses for fast delivery.

• Smart Monitoring: Optional IoT sensors for real-time sludge accumulation alerts.