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MBBR
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Wholesale MBBR Bio Filter Media in Wastewater Treatment
MBBR Media Of Different Products
| MBBR04 | MBBR19 | MBBR37 | MBBR64 |
| Size:Φ11*7mm | Size:Φ25*12mm | Size:Φ25*4mm | Size:Φ25*4mm |
| Hole Numbers:04 | Hole Numbers:19 | Hole Numbers:37 | Hole Numbers:64 |
| Weight:125Kg/CBM | Weight:95KG/CBM | Weight:110Kg/CBM | Weight:125Kg/CBM |
| Surface Area:>900m2/m3 | Surface Area:>650m2/m3 | Surface rea:>800m2/m3 | Surface Area:>1200m2/m3 |
Comparison Of Product Parameters
| Item No. | Size | Surface Area | Rooms |
| MBBR04 | 11mm*7mm | >900m2/m3 | 4 rooms |
| MBBR05 | 11mm*7mm | >1000m2/m3 | 5 rooms |
| MBBR06 | 16mm*10mm | >800m2/m3 | 6 rooms |
| MBBR08 | 10mm*5mm | >3500m2/m3 | 8 rooms |
| MBBR19 | 25mm*12mm | >650m2/m3 | 19 rooms |
| MBBR37 | 25mm*12mm | >800m2/m3 | 37rooms |
| MBBR40 | 15mm*15mm | >900m2/m3 | 40 rooms |
| MBBR61 | 25mm*4mm | >1250m2/m3 | 61 rooms |
| MBBR64 | 25mm*4mm | >1200m2/m3 | 64 rooms |
Quality Materials for Safe and Durable MBBR Media
The material used in MBBR biofilter media plays a crucial role in determining its performance, longevity, and ease of biofilm formation. A high-quality and pure material not only ensures a longer service life but also facilitates the rapid development of a stable biofilm, which is essential for the efficient operation of the system.
1. Advanced 3D Biofilm Matrix Technology
Hexagonal Honeycomb Architecture: Proprietary lattice design delivers 800-1,500 m²/m³ effective surface area, enabling stratified colonization of nitrifying, denitrifying, and phosphorus-accumulating bacteria.
Shock Load Resistance: Self-cleaning hydrodynamic shear forces maintain 95%+ porosity under COD fluctuations up to 8,000 mg/L·d, ideal for chemical, pharmaceutical, and refinery wastewater.
2. Eco-Engineered for Sustainable Performance
UV-Stabilized Nano-HDPE Composite: Reinforced with inorganic hydrophilic additives, withstands pH 0.5-14, extreme temps (-40°C to 95°C), and 20+ years of UV exposure—2X longer than conventional media.
Energy-Smart Aeration: Vortex-inducing fins boost oxygen transfer efficiency (OTE) to 38%, reducing energy use by 35-50% vs. standard carriers—saving 550,000 kWh/year for 10,000 m³/day plants.
3. Simultaneous Nitrogen & Phosphorus Removal
Dual-Density Zoning System: Aerobic (0.94 g/cm³) and anoxic (1.03 g/cm³) zones enable single-tank SND (simultaneous nitrification-denitrification), achieving 88% TN removal and 18 mg/g P adsorption.
Biofilm Accelerator Coating: Enzyme-embedded surface reduces biofilm maturation time by 30%, even in low-temp (8°C) or high-salinity (5% NaCl) environments.
4. Intelligent Plug-and-Play Solutions
Customizable Configurations: Modular media (8-60 mm diameter) with 30-70% fill ratio adaptability, cutting retrofit time by 65% in legacy activated sludge systems.
AI-Driven Process Control: IoT-enabled biofilm thickness sensors + machine learning optimize DO levels and predict maintenance, slashing OPEX by 45%.
5. Globally Trusted Safety & Compliance
Aquaculture-Safe Certification: FDA-compliant & RoHS-tested material eliminates microplastic leaching—critical for RAS systems and potable water reuse projects.
Proven Cross-Industry Success: 600+ installations worldwide, including Saudi Aramco’s Oily Water Treatment, Canadian Arctic Mining Effluent, and EU Smart City WWTPs.
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MBBR Filter Media Working Principle
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MBBR carrier deployment site
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Biofilm formation on MBBR carriers
Application
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Food & Beverage Wastewater Treatment
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Dairy & Cheese Industry Wastewater Treatment
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Chemical Industry Wastewater Treatment
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Textile Industry Wastewater Treatment
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Municipal Wastewater Treatment
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Recirculating Aquaculture System
Product Features
Manufacturing the ideal MBBR Biofilm Carrier
Achieving the ideal MBBR media involves a combination of precision design, high-quality machinery, and careful control of production processes. Every step, from material selection to cooling, contributes to the final performance and durability of the biofilm carrier.
Precision Machinery and Cooling Control
A well-equipped production facility is essential for creating perfect MBBR media. The cooling system must be carefully controlled to ensure the material maintains its shape after exiting the mold, preventing any deformation that could compromise its functionality.
Optimal Design for Shape Retention
The design of the media should be robust enough to maintain its integrity throughout its operational life, even under the stresses of aeration and water flow. Proper design is crucial for long-lasting performance.
Material Strength and Durability
The biofilm carrier must be durable enough to withstand frequent use without breaking. A strong media will endure continuous aeration and remain intact, ensuring consistent filtration performance over time.
Use of Virgin HDPE
Only 100% virgin HDPE should be used in production, free of fillers or recycled materials. Using inferior materials may lower costs initially, but the result will be a fragile product prone to cracking, significantly reducing the lifespan and efficiency of the MBBR system.
Non-Toxic and Safe Materials
For applications involving drinking water, aquaculture, or fish farming, the materials must be non-toxic and free of harmful substances like phthalates and carcinogens. This ensures that the biofilm carrier will not contaminate the water or harm aquatic life.
Advanced Cooling and Cutting Systems
A cooling system longer than 12 meters is required to maintain consistent shape and quality across all biofilm carriers. Additionally, a high-speed cutting system is essential for achieving flat, uniform surfaces on the media, which enhances the efficiency of biofilm growth and overall system performance.