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UV-Resistant PP/PVC Honeycomb Lamella Tube Settler Clarifier Suppliers

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UV-Resistant PP/PVC Honeycomb Lamella Tube Settler Clarifier Suppliers

In traditional clarifiers, over time, particles with a higher specific gravity than the wastewater settle to the bottom of the tank. The closer the particle gravity is to that of the wastewater, the longer the settling process takes, and the larger the clarifier needs to be. Lamella clarifiers are a highly cost-effective alternative to traditional clarifiers because they can reduce the required tank volume by 2 to 4 times. The lamella clarifiers consist of multiple channels that provide additional surface area, shortening the settling path for particles in the wastewater.
Each system we design incorporates our extensive experience in plastic engineering and water treatment technology to optimize performance and reliability.

    How Tube Settlers Work

    Water flows through the inclined honeycomb channels, where the flow is guided, and the velocity is reduced. This allows suspended solids in the water to settle to the bottom of the tubes due to gravity. The 60-degree angle accelerates the settling process as solid particles in the water are more easily driven downward by gravity at this angle.
    The honeycomb structure of tube settlers significantly increases the contact area between the water and the settling surface. This not only improves the settling efficiency of solid matter in the water but also effectively optimizes the use of space in the clarifier. By increasing the surface area, more suspended solids can settle in a shorter amount of time, reducing the required volume of the settling tank.
    As the water flows through the honeycomb structure and passes through the settling zone, the majority of the solid particles in the water have already settled to the bottom of the tank. The clarified water is then discharged through pipes at the top, completing the settling process.

    Product Display

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    product accessories

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    Benefits of Juntai Tube Settlers

    Bionic Hexagonal Structure: Mimicking the mechanics of a honeycomb, this design improves impact resistance by 22%, maximizes the settling surface area, and minimizes the footprint. It provides higher sedimentation capacity in a more compact space.
    60° Optimal Angle Design: Verified through fluid simulation, this precise design balances settling speed and sludge sliding efficiency, improving performance by 15% compared to traditional tube settlers.
    UV-Resistant Patented Technology: The use of UV-resistant masterbatch significantly extends the lifespan of the tube settlers.
    Significantly Reduced Tank Size
    Large channel opening size reduces the risk of clogging
    Easy Installation & Maintenance: Simple to operate and easy to install. Contact us for installation guides for tube settlers.
    Suitable for Different Types of Wastewater:
    a.Drinking Water: Made from original Polypropylene (PP), certified by SGS, CE, and FDA standards.
    b.Industrial Wastewater: Available in Polyvinyl Chloride (PVC), resistant to corrosive media like hydrofluoric acid.

    Specifications

    Product Picture Diameter Color Material Installation angle(°) Thickness (mm) PCS/CBM
    TL35PP/PVC tl35pp 35 Blue/White PP/PVC with UV resistance 60 0.4-1.5 40
    TL50PP/PVC tl50pp 50 Blue/White PP/PVC with UV resistance 60 0.4-1.5 30
    TL80PP/PVC tl80pp 80 Blue/White PP/PVC with UV resistance 60 0.4-1.5 20

    applications

    TSS removal and particle separation
    Upgrade of existing sedimentation tanks
    Tertiary or secondary clarification for municipal WWTP
    Drinking water plant clarifiers
    Industrial wastewater treatment
    Compact Retrofit Program
    Process water applications
    Examples of process water applications: Desalination, food and beverages, heavy metal, pulp and paper, petrochemical, process water, Pharmaceutical, Chemical, Steel, Machinery, Mining and more

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